Re: Volvo A40F
 

simply gorgeous!, very good work bud

Re: Volvo A40F
 

I started to do some sheet metal work:)
First I made the front lower body parts and then the tipper body.
After several attempts I got something done, after trying aluminium I eventually made them from steel.

http://i327.photobucket.com/albums/k...psd6d13201.jpg


http://i327.photobucket.com/albums/k...psa8c2eafe.jpg

http://i327.photobucket.com/albums/k...psba2cd6f2.jpg

http://i327.photobucket.com/albums/k...psb8e81c31.jpg

http://i327.photobucket.com/albums/k...ps29ff40f8.jpg

http://i327.photobucket.com/albums/k...psaf3401bb.jpg

Re: Volvo A40F
 

Ari this build has presented quite a few challenges but you have come up with a lot of answers to fix them. Great work. Ed

Re: Volvo A40F
 

Here's the front wall:)

http://i327.photobucket.com/albums/k...psae3a62fd.jpg

http://i327.photobucket.com/albums/k...ps1dd84d35.jpg

http://i327.photobucket.com/albums/k...psf6a8e935.jpg

Re: Volvo A40F
 

I got the side panels for the tipper body done :)

http://i327.photobucket.com/albums/k...psa2ce53df.jpg

http://i327.photobucket.com/albums/k...ps1d835e2f.jpg

http://i327.photobucket.com/albums/k...ps80c5e801.jpg

Re: Volvo A40F
 

You are a MASTER,I am blown away by your vision and execution of your build. I learn every time I see one of your creations.Awesome.

Ed

Re: Volvo A40F
 

Thanks guys:)
Some more parts for the tipper body.

http://i327.photobucket.com/albums/k...pse6c040f4.jpg

Re: Volvo A40F
 

I follow this project with great interest.

Kerst

Re: Volvo A40F
 

Did some tig welding today:o


http://i327.photobucket.com/albums/k...psf5307ca7.jpg

http://i327.photobucket.com/albums/k...psa14534b3.jpg

Re: Volvo A40F
 

I brazed some of the smaller pieces to the front wall:)

http://i327.photobucket.com/albums/k...ps90d2fd2d.jpg

Re: Volvo A40F
 

Little progress:)
There's surprisingly many parts on the tipper body, and what you see in the pictures are not even all of them:mad:

http://i327.photobucket.com/albums/k...ps4bea4ad7.jpg

http://i327.photobucket.com/albums/k...psfa93c196.jpg

http://i327.photobucket.com/albums/k...ps865a2700.jpg

Re: Volvo A40F
 

Beautiful job Ari!

Re: Volvo A40F
 

Is the brass rectangle tubes the engine exhaust exits from the dump body?

Re: Volvo A40F
 

Yes they are.

Re: Volvo A40F
 

Today I cut some parts for the tail gate.

http://i327.photobucket.com/albums/k...psf516a8d3.jpg

Re: Volvo A40F
 

More parts for the tailgate:)

http://i327.photobucket.com/albums/k...ps45eda65a.jpg

http://i327.photobucket.com/albums/k...ps4389392c.jpg

http://i327.photobucket.com/albums/k...ps2be6aced.jpg

Re: Volvo A40F
 

I got the tailgate mounted to the body. It's still missing the cable and few other parts that connect it to the frame.

http://i327.photobucket.com/albums/k...ps03e15042.jpg


http://i327.photobucket.com/albums/k...ps0f75ab59.jpg

http://i327.photobucket.com/albums/k...ps9d94d548.jpg

Re: Volvo A40F
 

Looks like everything came together for a nice fit. :cool:

Have you been practicing your tig welding much lately? Looks like you have a lot to do on this dump body. :)

Re: Volvo A40F
 

Thanks Joe.

I've been practicing tig welding, but obviously not enough, so I have ruin many perfectly good parts by welding:mad:

Re: Volvo A40F
 

You're not alone on that one Ari! Keep up the good work. It looks great to me!

Re: Volvo A40F
 

Ari ur work is top notch u have some serious talent, u make me push my limited skills to the max and I thank you for that, I'm currently building a CAT 374D like yours it gave me the inspiration and a lot of the ideas I hope u don't mind, I was wondering if u are happy with the hydraulic pump and motor, valves etc u used or if u would change them.? I've been looking into premacon pump and valves? But I just can't make my mind up, at the pace I build at I'm not going to post any pics on here until I'm almost finnished but I would like to send u some pics to see what u think would u have an email address u could pm me, ?

Again thanks for the inspiration and sharing ur knowledge,

Regards Steve

Re: Volvo A40F
 

Thanks again guys:)

I got the tailgate opening mechanism done today.

http://i327.photobucket.com/albums/k...pswurapvdw.jpg

http://i327.photobucket.com/albums/k...psy7whbtaw.jpg

http://i327.photobucket.com/albums/k...pswscfwn0e.jpg

Re: Volvo A40F
 

Very impressive work!!! It is truly a master piece! How long have you been a machinist?

Re: Volvo A40F
 

Hi guys:)
It's been quiet with the A40 as I've been making some parts for my friend for several weeks now, but now I got some time for this too.

I started to make the drop box. I was originally thinking that I make it with two larger gears, but I soon noticed that there's not enough room between the steering cylinders. So I have to use three smaller gears to make it fit.

http://i327.photobucket.com/albums/k...psemq2e03n.jpg

http://i327.photobucket.com/albums/k...psby5unfcn.jpg

http://i327.photobucket.com/albums/k...ps58pwd1h7.jpg

http://i327.photobucket.com/albums/k...psholge7yh.jpg

Re: Volvo A40F
 

Keep it up Ari. Fantastic skills.

Re: Volvo A40F
 

You are an amazing builder, that is a work of art!

Re: Volvo A40F
 

Good choice of axles, I am a big fan of these which is the best engineered axles in the Tamiya scale I have studied.
It is a special tool needed to make the internal slots in theg ears. Can you show a picture of it? I imagine it is a quite expencive tool?

Re: Volvo A40F
 

Those are made with keyway broach. The set I got can you do 2 and 3mm keyways in to 6,8 and 10mm holes.
It's not that expensive: https://www.wabeco-remscheid.de/keil...adeln-hss.html

You also need some kind of arbor press to push the tool through the gear.

http://i327.photobucket.com/albums/k...ps0zacvtin.jpg

Re: Volvo A40F
 

Hi Hemi any chance you can tell me where you got the drawings from thanks

Re: Volvo A40F
 

The drawings are from the Volvo A40 parts and repair manual and from the brochures.

Re: Volvo A40F
 

I got the dropbox attached to the frame and also got the 3-speed gearbox mounted. The gearbox is made by Veroma modellbau.
I also made a short video of the drivetrain running:

https://www.youtube.com/watch?v=NOV8...ature=youtu.be


http://i327.photobucket.com/albums/k...ps3jgrsbaq.jpg

http://i327.photobucket.com/albums/k...pslzlirw0g.jpg


https://www.youtube.com/watch?v=NOV8...ature=youtu.be

Re: Volvo A40F
 

Wow looks smooth. Keep.up the great work

Re: Volvo A40F
 

WOW!!! every square inch of this screams masterpiece. If you don't mine I have a few questions, How did you attach the rubber bumpers for the rear suspension to the aluminum? How are you cutting the thin sheet metal? with your mill?

Again you are an amazing machinist. Skilled craftsman are becoming few and far between as the years go on Seeing this enforces the fact I plan to make my son learn a hands on trade as well as a college degree. I believe there will be a day when a college educated man will come 2nd to a well trained tradesman.

Re: Volvo A40F
 

I've been making the tipping cylinders:) The piston diameter will be 12mm

http://i327.photobucket.com/albums/k...psvcj8wod5.jpg

http://i327.photobucket.com/albums/k...pse14emwtf.jpg

http://i327.photobucket.com/albums/k...psf7k8nm3q.jpg

Re: Volvo A40F
 

If you have a lathe can also make channels for braces, I do not believe it was possible, but I ended up witnessing with my own eyes the operator making the key a pulley / shaft

Just make a tool in the channel width and entering decimal measures to the channel.

Note:. Power off.

Re: Volvo A40F
 

If I remember correct I have made keyways with lathe at school many years ago.
I do have a lathe, but those keys I use are only 2mm thick and I'm not sure how well a self made high speed steel tool might last on that.
But anyway with bigger ones it does work:)

Re: Volvo A40F
 

Slow progress, but I got something done with the tipping cylinders:)

http://i327.photobucket.com/albums/k...ps6uurc6st.jpg

http://i327.photobucket.com/albums/k...psgplhvz1y.jpg

http://i327.photobucket.com/albums/k...psdljqguwv.jpg

Re: Volvo A40F
 

Nice!

Re: Volvo A40F
 

I got the cylinders attached and made some plumbing too:)

http://i327.photobucket.com/albums/k...psmu6ucldh.jpg

http://i327.photobucket.com/albums/k...pskveilyvq.jpg

http://i327.photobucket.com/albums/k...psiso0gvmc.jpg

Re: Volvo A40F
 

Ari very nice job. I like the straps you put on the cylinders to hold the lines in place. The rest of your pluming looks great keep up the gpood work. Best Regards Ed