RC Truck and Construction

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-   -   Going Green (https://www.rctruckandconstruction.com/showthread.php?t=10536)

ricm 07-24-2015 12:48 AM

Going Green
 
Building a 'heavy haul' King Hauler. Body will be mostly standard, mainly changes to the drive line to give some real grunt. Work in progress....I'll point out some mods on the way....

Chose 'British Racing Green' for colour. It's a bit of a joke for this build 'cos 1) I'm a brit and 2) this truck will only be crawling, even in top gear :-D

The flash on the camera makes the colour look MUCH lighter than it really is, I'll see if pics without flash work better.

http://i1156.photobucket.com/albums/...psbee0lg4s.jpg


front arches modified for twin lights

http://i1156.photobucket.com/albums/...psoeyi1dfy.jpg


I cut up the rear bumper to make these as twin headlights. They fit really well but have decided to get some in polished Aluminium to match the grill and front bumper from same material.

http://i1156.photobucket.com/albums/...pso5cp8knx.jpg


drilled holes in chassis cross members to route the wiring and diff lock cables on the other side

http://i1156.photobucket.com/albums/...psofps01bm.jpg

http://i1156.photobucket.com/albums/...psqiccfaav.jpg


machined the outside edge of the front shock brackets to get better steering lock

http://i1156.photobucket.com/albums/...psmtuyoi7r.jpg

http://i1156.photobucket.com/albums/...pshwh6qwnt.jpg


4:1 reduction from Garden Trucking bolts directly onto rear of gearbox. Great quality job, internal gears are hardened steel and comes with ball race bearings throughout

http://i1156.photobucket.com/albums/...psufgliu2z.jpg


replaced the original KH 2-part selector forks with later single piece cast part. Had to file the web on the front one a bit, to allow clearance to the large gear when in 1st. Also used the ball knuckle from the Euro style trucks, which has the stabilizer rod so the selector shaft can't rotate

http://i1156.photobucket.com/albums/...pszowxdmgo.jpg


got a pair of RC4WD locking rear axles

http://i1156.photobucket.com/albums/...pswfefy17q.jpg


Since all my trailer use motorized support legs, it's critical to get the 5th wheel to sit at the same height as a standard truck otherwise trailer coupling is a shocker. These axle shaft is about 0.5mm lower than the surface where the suspension mounts to the axel, compared to the Tamiya standard, so need to remove 0.5mm of material from this surface for this. Also, I'm using the 4-leaf springs from the Euro 4x2 trucks on the back end, much stiffer than standard 3-leaf version which comes with all 6x4 trucks. But the extra leaf adds another 0.5mm, then the spring itself has slightly more curvature...another 0.5mm. So in total, need to removed 1.5mm from the axle mounting points...

http://i1156.photobucket.com/albums/...psu712bd6h.jpg


Chassis pretty much finished. Changed motor for 33T 'Torque Tuned' truck motor. I don't really go for cosmetic hop-ups but I did replace the coupler servo plate with Tamiya's Aluminium upgrade. I think it looks really good, glad I got it.

http://i1156.photobucket.com/albums/...psoz7k2awe.jpg


Axles look more realistic, you can see the locking control cable

http://i1156.photobucket.com/albums/...pslkjofdsg.jpg

http://i1156.photobucket.com/albums/...psyhtjeu4m.jpg


checked coupler height with a box trailer with motorized legs....the coupler first touches the trailer striker plate directly above the coupler hinge point, exactly how it should be. This means that when the prime mover hits the king pin, there is almost no pressure between the trailer and coupler when the trailer legs are extended....so got the machining on the axles it just right....phew......

http://i1156.photobucket.com/albums/...psyirplksy.jpg

bigford 07-24-2015 05:21 AM

Re: Going Green
 
nice tidy work

Ken Orme 07-24-2015 09:15 AM

Re: Going Green
 
Looks good. I like it.

126happy 07-24-2015 09:57 AM

Re: Going Green
 
very nice!!

The Wurst 07-24-2015 12:02 PM

Re: Going Green
 
Looking Good. I like the Green. :D

ricm 09-14-2015 11:36 PM

Re: Going Green
 
got a bit more done...chassis almost finished apart from finalising the location of the Rx and MFU, and tidying up all the wiring.



built a shelf above the battery compartment for the diff lock servo and somewhere to put the transmitter board for the wireless trailer stuff. Diff lock servo operated by 3 position switch... 1) both diffs unlocked, 2) front diff only locked or 3) both diffs locked. Added a micro switch working off the diff lock servo horn which turns on a 3mm red LED mounted in a spare hole in the coupler servo plate, the LED comes on if the servo is in any position other than 'both diffs unlocked'.



http://i1156.photobucket.com/albums/...psvsppbemc.jpg



standard cab apart from beacons and twin headlights. one pair of headlights plugged into MFU as standard, the other will be on another channel for 'high beam' which can be switched on/ off or flashed independently from any of the MFU light functions. Yet to make the lenses for the headlights but I plan to cut up some standard king hauler head light lenses to fit as these look much better than using the trailer reverse light lenses. This photo is also a better representation of the real colour!



http://i1156.photobucket.com/albums/...psixauy2uu.jpg

ricm 07-03-2016 03:47 AM

Re: Going Green
 
spent almost all weekend sorting out internals - MFU, wireless kit, speaker, etc. whilst keeping the seats and dash. Locking diffs make a huge difference on my drive which is on a decent slope....my Scania can't make it (not for lack of torque, grip is the problem). This guy makes it straight up no problem...!

All working, just need to finish up with polished front bumper but apart from that I'm done with this one.

http://i1156.photobucket.com/albums/...pskrtwuny8.jpg

http://i1156.photobucket.com/albums/...pscqmokow1.jpg

http://i1156.photobucket.com/albums/...psbxmfi6vt.jpg

Northern Farmer 07-03-2016 04:43 AM

Re: Going Green
 
Looking good!

Doggy 07-03-2016 05:05 AM

Re: Going Green
 
Very nice work. Are those rc4wd axles plastic? Do you have any inside photos?

FabOne 07-03-2016 11:28 AM

Re: Going Green
 
Looking GREAT! Send us a final pic with polished bumper when completed.

-Terry

ricm 07-03-2016 05:50 PM

Re: Going Green
 
Quote:

Originally Posted by Doggy (Post 145877)
Very nice work. Are those rc4wd axles plastic? Do you have any inside photos?

yes - they are the RC4WD plastic axles. I didn't think it was worth investing in the metal ones, unless I break the plastic ones first. The diff crown wheel in these axles is on the opposite side to the Tamiya axles, and you can't simply them upside down because of the linkage for the diff lock. So I had to reverse the motor connectors.

when you say inside photos - you mean some pics without the cab on?

Claus 07-03-2016 08:39 PM

Re: Going Green
 
Love the color!!!

up9018 07-03-2016 09:52 PM

Re: Going Green
 
Good looking build.

Chris

Doggy 07-04-2016 05:15 AM

Re: Going Green
 
Quote:

Originally Posted by ricm (Post 145892)
yes - they are the RC4WD plastic axles. I didn't think it was worth investing in the metal ones, unless I break the plastic ones first. The diff crown wheel in these axles is on the opposite side to the Tamiya axles, and you can't simply them upside down because of the linkage for the diff lock. So I had to reverse the motor connectors.

when you say inside photos - you mean some pics without the cab on?

I dont see a way to brake a plastic axle hehe.
I ment photos of inside of the axles, I am interested how they setup the locker on it.

tamiya fan 07-05-2016 03:10 PM

Re: Going Green
 
Nice looking truck, well done!!

ricm 07-05-2016 06:06 PM

Re: Going Green
 
Quote:

Originally Posted by Doggy (Post 145908)
I dont see a way to brake a plastic axle hehe.
I ment photos of inside of the axles, I am interested how they setup the locker on it.

Ah - I did pull the axles apart when I got them, to see how the worked....but didn't take any pics...not wanting to pull apart now, sorry! there is a dog clutch on one half shaft which slides across to lock the shaft to the crown wheel. It does have a spring return inside the axle, but it's not strong enough to pull the cable back when the cable tension is released - the diff lock stayed 'on' even when the servo turned back to 'off'. So I had to design the servo horn so it also pushes the cable back to 'unlock' when the servo turns back.

Supermario 07-08-2016 10:22 PM

Re: Going Green
 
Truck is coming along great! I like your steering mod :cool:
I just found this steer link not long ago which also gives max turning angle. A friend of mine has been making out of threaded rod but these are solid and look great.

http://www.rigidrc.com/shop/rod-ends...eye-121mm.html

ricm 07-12-2016 04:36 AM

Re: Going Green
 
didn't know this bent track rod existed - probably do the job just as well as my mod, but doesn't need a lathe with vertical mill slide to get there :D

Jolipe 08-02-2016 10:46 AM

Re: Going Green
 
Really Nice!!!

1985 kenworth 08-03-2016 08:51 AM

Re: Going Green
 
Wow looks great..
Nice job my friend😊😊😊


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