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  #181  
Old 12-29-2013, 10:04 AM
Hemi1966 Hemi1966 is offline
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Default Re: Volvo G990 Grader

You my friend are incredible
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  #182  
Old 12-29-2013, 12:07 PM
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Default Re: Volvo G990 Grader

OUTSTANDING!
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  #183  
Old 12-29-2013, 08:52 PM
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Default Re: Volvo G990 Grader

Wow, exact detail, right down to the ball joint! Nice!
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  #184  
Old 01-01-2014, 01:24 AM
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Default Re: Volvo G990 Grader

beautiful work
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  #185  
Old 01-05-2014, 02:40 PM
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Default Volvo G990 Grader

Thanks fellows! Have some "making of" pics to add:














Last edited by Stefan; 11-08-2017 at 01:17 PM. Reason: Link repair
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  #186  
Old 01-05-2014, 04:57 PM
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Default Re: Volvo G990 Grader

Wow.....the workmanship on this is exceptional!!! Remarkable amount of work and skill going into this build, the attention to details is inspiring!!
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  #187  
Old 01-25-2015, 06:56 AM
Stefan Stefan is offline
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Default Re: Volvo G990 Grader

Hello guys, I see an update is more than overdue, had to go to the fifth page to find the thread again.

Having spent a long time making some as-much-scale-as-seems-possible 45 degree angled fittings I couldn´t wait finishing the 90 degrees ones, and finally had the circle drive tested without them only last week, although I finished the valve already last April. With the glide bearings still missing, the tooth wheels jam in one direction, but funny enough hardly in the other, as you can see in this video.




Last edited by Stefan; 11-08-2017 at 01:20 PM. Reason: Link repair
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  #188  
Old 01-25-2015, 07:12 AM
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Default Re: Volvo G990 Grader

Absolutely fantastic work Stefan, GREAT VIDEO now I see why you RC Para is not flying yet. I am sure the grader will be finished before I am 60

Last edited by titandigs; 01-25-2015 at 07:21 AM.
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  #189  
Old 01-25-2015, 03:38 PM
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Default Re: Volvo G990 Grader

That is just amazing!
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  #190  
Old 01-25-2015, 05:28 PM
pontiacmann pontiacmann is offline
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Default Re: Volvo G990 Grader

very nice Work Sir
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  #191  
Old 02-15-2015, 06:18 AM
Stefan Stefan is offline
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Default Re: Volvo G990 Grader

@ Paul, Ap, Pontiacmann: Thanks! Glad you like it.

Now to the moldboard. Started from a stainless tube with 3 mm wall thickness. The radius of the tube was only slightly smaller than needed and to my luck it widened up to almost exact scale radius when the cut released the inner tensions.



The upper edge has a non-radiused portion, so a 10 mm by 3 mm strip was added.






The real moldboard is recessed along three sides for the cutting edges as you can see here.




The recesses are apparently forged in a big press, so forging was one of the build options considered, but in the end I opted for a combination of adding parts to the edges and milling and grinding out the final shape. First, the ends were bevelled.








Stefan

Last edited by Stefan; 11-08-2017 at 01:24 PM. Reason: Link repair
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  #192  
Old 02-15-2015, 03:25 PM
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Default Re: Volvo G990 Grader

WOW!!! It looks like I will have to watch this build a lot closer than normal builds. Your machining and thinking outside of the box makes me want to stop trying to make anything You just keep setting the bar higher and higher.

Absolutely one of the best builds to date on the forum.
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  #193  
Old 02-15-2015, 09:31 PM
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Default Re: Volvo G990 Grader

I have to agree with tc1cat you are so skilled it's un real. Wish I had just 1/10 of the skill you have been watching very close. Keep up the good I am sure many will be watching also
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  #194  
Old 02-15-2015, 10:43 PM
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Default Re: Volvo G990 Grader

Man you definitely are disciplined in your work!! I have a hard time when I have to change drill bits!!! Skill and dedication are paying off, build looks awesome. Looks like you got a 1:1 to keep the details in sight!!
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  #195  
Old 02-16-2015, 09:34 AM
JAMMER JAMMER is offline
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Thumbs up Re: Volvo G990 Grader

Stefan your skills and thought of how to preform the operation are very impressive. Thank you for sharing you skills and thoughts with us. Ed
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  #196  
Old 02-22-2015, 09:00 AM
Stefan Stefan is offline
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Default Re: Volvo G990 Grader

Thanks for the great comments! Think I´ll be able to post some more pictures the coming weeks.

Quote:
Originally Posted by tc1cat View Post
WOW!!! It looks like I will have to watch this build a lot closer than normal builds. Your machining and thinking outside of the box makes me want to stop trying to make anything You just keep setting the bar higher and higher.

Absolutely one of the best builds to date on the forum.
Thanks a lot Lynn, but I really hope you don´t stop building, hate it to be the cause of that . However, now when the circle turn valve is finished I don´t think the bar can come much higher in this build (maybe except for the swivel valve, where there is very limited space for the hydraulic fittings).

Quote:
Originally Posted by littleiron View Post
I have to agree with tc1cat you are so skilled it's un real. Wish I had just 1/10 of the skill you have been watching very close. Keep up the good I am sure many will be watching also
Thanks! But don´t underestimate yourself. With some time and thorough planning you can achieve a lot. But sure, you need the tools.

Quote:
Originally Posted by Cooper View Post
Man you definitely are disciplined in your work!! I have a hard time when I have to change drill bits!!! Skill and dedication are paying off, build looks awesome. Looks like you got a 1:1 to keep the details in sight!!
Thanks! I really wish I´d have the original within reach. Still I´m lucky, cause the BAUMA fair is within 1 hour driving distance.


Quote:
Originally Posted by JAMMER View Post
Stefan your skills and thought of how to preform the operation are very impressive. Thank you for sharing you skills and thoughts with us. Ed
Thank you, Ed.

Stefan
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  #197  
Old 02-24-2015, 03:58 AM
D8R D8R is offline
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Default Re: Volvo G990 Grader

Impressive video and photos of the work you do, Stefan. I think Your work is inspriring for most of us. Looking forward to coming updates!
Dan
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  #198  
Old 02-25-2015, 02:47 AM
Gibbs98 Gibbs98 is offline
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Default Re: Volvo G990 Grader

Terrific project. Great photos.
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  #199  
Old 02-25-2015, 03:33 PM
Themonty73 Themonty73 is offline
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Default Re: Volvo G990 Grader

Wow Stevan,

This is a FANTASTIC build thread and words can't discribe how great the level of skill needed to complete this task well done keep up the great work

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  #200  
Old 02-28-2015, 06:00 AM
Stefan Stefan is offline
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Default Re: Volvo G990 Grader

Thanks for the recent comments. Now, to the bevelled ends the recessed portions were separately attached.





Simple jig to align the lose parts.


Some tig spots.




Before and after hard soldering.


Stefan

Last edited by Stefan; 11-08-2017 at 01:28 PM. Reason: Link repair
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