Volvo A40F

[Hemi1966]

Hi guys, I've been quiet for some time, but I finally had time to start a thread for my new project, Volvo A40F.
Here's the real thing:
http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/volvo_a40f_3_zpsf5e50133.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/volvo_a40f_3_zpsf5e50133.jpg.html)


I will do the axles first and the idea is to use normal axles and add a planetary gear to the hubs:
http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0509_zps6d275e09.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0509_zps6d275e09.jpg.html)
http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0508_zpsc7844202.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0508_zpsc7844202.jpg.html)


The axles need to be widen and the drive shaft outer ends should be different to run the planetary gears.
So the first thing is to make a new longer drive shafts. Here are the originals:
http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0511_zps3c447ed9.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0511_zps3c447ed9.jpg.html)

[apfubar]

Nice planetaries... Where did you get those from?

Also I like the diff lock... :-)

Cheers,
AP

[Hemi1966]

Nice planetaries... Where did you get those from?

Also I like the diff lock... :-)

Cheers,
AP

Those are from AFV-Model: http://www.afv-model.com/4711shop/product_info.php?products_id=3434

[avel]

Oh wow, I thought the planetary was something that you made, I never knew they sold such a product.

[Snochaser]

What scale Reg? Or will this match your other models scale. Big in other words.

Ben

[Hemi1966]

What scale Reg? Or will this match your other models scale. Big in other words.

Ben

I'm not Reg:) so mine are "small" 1/14 scale;)

Here are the new drive shafts (the longer ones)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0518_zps2c6520ef.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0518_zps2c6520ef.jpg.html)

[Espeefan]

Nice. Subscribing for the updates. As always, I enjoy watching your builds. The planetary drives look interesting.

[thercfreak2012]

Wow good luck my friend

[Lil Giants]

An interesting start to a new project Ari, it's good to see you focused again :cool:

[Snochaser]

My mistake Ari. I know better......;).

[RCKiwi]

Those reduction hubs are crafty! I've just spent quite a while designing my axles for my 966 build - I've gone inboard with the planetary reduction similar to wedico but I must say, these units do look the business. I'll be watching this with a keen interest.

[Dieselchopper]

Where did you get the planatarys? Or did you make them?

[rc entreprenøren]

As always it is a pleasure to see that you start with a new project ..
Is a good dump truck in real life..

[elliot330]

Nice start Ari. - Did the tyres arrive yet?

[Hemi1966]

Nice start Ari. - Did the tyres arrive yet?

Yes ages ago, thanks Elliot.

[RCP57]

Very interesting start Ari with those planetary gears! What axles are you using and what is the overall width with the planetaries installed?

Thanks, Reg

[Hemi1966]

Very interesting start Ari with those planetary gears! What axles are you using and what is the overall width with the planetaries installed?

Thanks, Reg

I decided to start with the axles to see if it's possible to add those planetary gears to these axles.
The width I'm aiming is 192 mm hub to hub.

It needs several parts to attached the planetaries to axles. Also the bolt pattern on planetaries don't match with the rims I'm using, so I had to make a new hubs over them.

Here are the parts for one side:
http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0522_zpsc87e2d97.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0522_zpsc87e2d97.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0528_zps241cf2fb.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0528_zps241cf2fb.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0527_zpsd60e28c3.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0527_zpsd60e28c3.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0523_zps59613839.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0523_zps59613839.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0526_zpsac239670.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0526_zpsac239670.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0529_zps50edfe84.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0529_zps50edfe84.jpg.html)

[RCP57]

Wow that looks awesome Ari! We are all glad to see you back in the game.

Where did you buy the axles from? I am looking for a set with the raised(offset) input/output shaft like I built for my Kenworth. I have seen pictures of an axle that I believe was made by Rigidrc online that had this but can't find any for sale. I may have to build my own again or use something like you are using. I can't afford to buy the $400 Euro a piece German axles!

[Hemi1966]

Wow that looks awesome Ari! We are all glad to see you back in the game.

Where did you buy the axles from? I am looking for a set with the raised(offset) input/output shaft like I built for my Kenworth. I have seen pictures of an axle that I believe was made by Rigidrc online that had this but can't find any for sale. I may have to build my own again or use something like you are using. I can't afford to buy the $400 Euro a piece German axles!

Thanks Reg:)
These axles came from RigidRC.
Are these what you are looking for http://www.rigidrc.com/shop/axle-housing/490-optimized-alum-cnc-middle-axle-w-differential-lock-for-tamiya-1-14-truck.html

[RCP57]

I can't open the link Ari. Is it just me?

[apfubar]

I can open the link...

[thercfreak2012]

I've just opened the link it works for me

[RCP57]

Hmmm. For me it shows a pink screen with some writing that basically translates into the page is down. I did some more poking around with the wording and it says restricted country? Anyone else from Canada able to see Rigid's site? It has been this way for me for months now. I just thought they went out of business or something...Sucks to be me I guess....:(

[thercfreak2012]

Oops it works for me

[RCP57]

I guess it's just me....bummer!:(

[Trackerman]

Reg,
Link worked fine for me.

Cheers

Paul

[trucker n]

Link worked for me it shows the axle ari has for 137 euros

[tracksntreadslou]

I had the same problem as Reg did so its something to do with us Canucks ..Maybe someone can forward us their email addy so we can make them aware so we can throw some cash at them too ..lol ..Sorry to hyjack your thread Ari..I like your build choice ...Popcorn is ready and looking forward to your updates ....The cab and hood area look as though they could be a challenge..As a modeler i find that kind of work rewarding when you come up with a good solution ..May be printing some parts on this one ..cheers lou

[Hemi1966]

The cab and hood area look as though they could be a challenge..As a modeler i find that kind of work rewarding when you come up with a good solution ..May be printing some parts on this one ..cheers lou

Yep, I think the cab and the hood are the most challenging parts on this build.
3D printing some of the parts is probably the way to do it, but will see...

[RCP57]

Yep, I think the cab and the hood are the most challenging parts on this build.
3D printing some of the parts is probably the way to do it, but will see...

Hey now, don't you go cheating! You have a TIG and a CNC. You don't need a printer!lol

[BERNA]

Hello, very good work I just wear me like

[Hemi1966]

I got all the parts for the axles done. There's over 200 threads on these parts, M2, M1.6, M1.4 and M1.2 :mad:

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0556_zps2419b9f3.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0556_zps2419b9f3.jpg.html)

[egronvold]

Looks awesome as always. Why the change of brand to Volvo?

[Azonic]

Nice job as usual!

I like that you chosen a Volvo! :)

[Hemi1966]

Looks awesome as always. Why the change of brand to Volvo?

Thanks guys:)
The only reason why i have chosen Volvo is that I think it looks better than the other adt's.

[sparkycuda]

Wow, another winner in process! I really like the use of planetaries in the hubs. Very realistic plus its takes a lot of stress off the differential and driveline pieces. Workmanship is always the best and I enjoy seeing it come together - even if you had to thread over 200 holes just on the axle pieces!

Ken

[egronvold]

The only reason why i have chosen Volvo is that I think it looks better than the other adt's.

A good reason indeed :)

[Hemi1966]

Here's a more detailed story of how to attach the planetary gear to these RigidRc axles.

First I chance the drive shafts for longer ones that I made:
http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0564_zps021cc7e5.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0564_zps021cc7e5.jpg.html)


After that I install the new axle housing ends, those are tight fit over housing and kept in place with two M2 screws:
http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0565_zps049428fd.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0565_zps049428fd.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0566_zpsc7025313.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0566_zpsc7025313.jpg.html)


Then it was time to install the planetary gear to the adapter plate with 4 M2 screws:
http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0571_zps18723f66.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0571_zps18723f66.jpg.html)


Then the planetary assembly will attach to the axle housing ends with 15 M2 screws
http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0572_zps5d48199d.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0572_zps5d48199d.jpg.html)


There are rims that attach straight to the planetary gears, but the one I'm using are bigger, so I had to make new hubs over them.
http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0577_zpsd1d95796.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0577_zpsd1d95796.jpg.html)


And finally the the hub cap in place.
http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0578_zps105c7c7d.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0578_zps105c7c7d.jpg.html)

The Rigidrc axle are pretty nice and strong, but I strongly advise to put them in pieces before use.
The four screws that hold the differential housing together were more or less loose in all my axles. Put some thread lock there and they will keep tight.

[Hemi1966]

I got the rubber elements attached to the bogies

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0606_zps083a2c1f.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0606_zps083a2c1f.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0603_zps2b84676d.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0603_zps2b84676d.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0616_zps5f3a6dac.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0616_zps5f3a6dac.jpg.html)

[thercfreak2012]

Are u gonna start on the chassis now

[Hemi1966]

Are u gonna start on the chassis now

Yes, any day now:)

Here's the tandem axle cross stay bracket


http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0627_zps24536a41.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0627_zps24536a41.jpg.html)


http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0630_zps08ddc536.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0630_zps08ddc536.jpg.html)

[RCP57]

Beautiful work as usual Ari. Where do you buy your scale hardware from?

[Hemi1966]

Beautiful work as usual Ari. Where do you buy your scale hardware from?

This is my source for scale hardware: http://knupfer.info/shop/

[Hemi1966]

Does any of you guys know the RAL code for the Volvo construction machine yellow ?
I think the color name is Taxi yellow and the Volvo's own number is 62.

[Hemi1966]

I got the axles joint with the balance beams:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0643_zps49ef66c0.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0643_zps49ef66c0.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0645_zps96eab1e1.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0645_zps96eab1e1.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0672_zpsf738532b.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0672_zpsf738532b.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0664_zpse221598d.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0664_zpse221598d.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0668_zps9ac6b875.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0668_zps9ac6b875.jpg.html)

[Azonic]

Crazy progress ari, looks awesome as each update!

You can get Volvo paint from the local Volvo dealer, in different sizes and types of canisters if I don't got it all wrong, saw them last time at the Swecon dealer here in Sweden.

[ricm]

nice - even got roller bearings on the balance beams :eek:

[nopgc]

I got the axles joint with the balance beams:)


http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0672_zpsf738532b.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0672_zpsf738532b.jpg.html)



Nice tires. Where did you got tires?

[Hemi1966]

Nice tires. Where did you got tires?

They are from Premacon: http://shop.premacon.com/product_info.php?products_id=472

[Hemi1966]

I started to make the suspension a-frames:

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0678_zpsc806c2ca.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0678_zpsc806c2ca.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0681_zpsfc3de15d.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0681_zpsfc3de15d.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0688_zpsf5aa8666.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0688_zpsf5aa8666.jpg.html)

[apfubar]

Wow...
Totally brilliant!

[Hemi1966]

I got the a-frame pivot brackets done.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0691_zps3effa889.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0691_zps3effa889.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0692_zps2a2f68ae.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0692_zps2a2f68ae.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0701_zps92f79f4f.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0701_zps92f79f4f.jpg.html)


It seems now that I must change the middle axle for the version that has raised
input/output shaft to get more clearance for the drive shaft:(
The original has that kind of middle axle too.
http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/Middleaxle_zps5a927bea.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/Middleaxle_zps5a927bea.jpg.html)

[Lil Giants]

Yeah, I was eyeballing your drawings & assemblies & was beginning to wonder what interferences there might be with the driveline. :thinking:

New parts to see everyday, you seem to be moving forward quite quickly. :cool:

[Hemi1966]

Yeah, I was eyeballing your drawings & assemblies & was beginning to wonder what interferences there might be with the driveline. :thinking:

New parts to see everyday, you seem to be moving forward quite quickly. :cool:

It's very hard to predict all suspension movements and it effects to the drive line before you actually build it:(
There's not much extra room there so there might still be a few nasty surprises to come;)

[RCP57]

Hey that diff in the last picture is what I am after! Well I need two I guess...

The suspension parts are looking great Ari! Did you ever get the TIG welding figured out?

[Hemi1966]

Hey that diff in the last picture is what I am after! Well I need two I guess...

The suspension parts are looking great Ari! Did you ever get the TIG welding figured out?

I'm still struggling when I try to weld thin plate to some thicker part, I can't get the thicker part hot enough before thin one melts away:mad:

[Apidabi]

Yeah, I was eyeballing your drawings & assemblies & was beginning to wonder what interferences there might be with the driveline. :thinking:

New parts to see everyday, you seem to be moving forward quite quickly. :cool:

I had this same problem with my A30c 1/16 scale. Totally impossible to build as the real one.

[shantiago]

impressive metal work

[Pippoe]

Beautiful truck so far!! Applause!

Using that new axle should make the truck much more durable. Since the shaft passes through the differential of the middle axle the current axle has to withstand the load of both axles.. The axle with the bypass (provided it actually is a bypass) distributes the load equally onto both axles. Should be much better for the drive train..

Cheers

Pip

[doodlebug]

I'm still struggling when I try to weld thin plate to some thicker part, I can't get the thicker part hot enough before thin one melts away:mad:


Have you considered something like muggyweld for the Un tig-able stuff???
http://www.muggyweld.com/
Cheers, Neil.

[Hemi1966]

I started to make the frame:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0766_zps50d301ec.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0766_zps50d301ec.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0769_zps1922fb63.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0769_zps1922fb63.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0771_zps62f07b27.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0771_zps62f07b27.jpg.html)

[Hemi1966]

I test fitted the bogie to the frame. I don't have the new middle axle yet to see if the drive shaft have enough room:confused:
I think I start to make the a-frames front end attachment next. I going to use a ball joint there so that the bogie and axles can move freely.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0783_zps6092b4a1.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0783_zps6092b4a1.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0785_zps7a57ff8d.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0785_zps7a57ff8d.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0789_zps6901b749.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0789_zps6901b749.jpg.html)

[modelman]

This is a nice build you have started. All the work is top-notch, just like your other builds. I enjoy watching how you design the parts and then machine all the pieces. Great work!!

[FullMetalFab]

Differently going to have to take notes from the thread for when i start building one of those dump truck things. Very nice work, i will enjoy seeing how this comes along.:D

[Hemi1966]

Beautiful truck so far!! Applause!

Using that new axle should make the truck much more durable. Since the shaft passes through the differential of the middle axle the current axle has to withstand the load of both axles.. The axle with the bypass (provided it actually is a bypass) distributes the load equally onto both axles. Should be much better for the drive train..

Cheers

Pip

That's true Pip.
I just got the the new middle axle and it really is a bypass axle:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0798_zps1f323ee8.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0798_zps1f323ee8.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0799_zps3d2bbc0d.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0799_zps3d2bbc0d.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0800_zps9eac7f53.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0800_zps9eac7f53.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0801_zps45b5f197.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0801_zps45b5f197.jpg.html)

[rc entreprenøren]

Hello Ari.

As always .. excellent work.
fast it is going to
Love the way you produce suspension on. quite similar to the original machine.
Looking forward to further build pictures ..:)

[Hemi1966]

The new middle axle does the trick, there's plenty of clearance around the drive shaft now:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0819_zps6e3c2d76.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0819_zps6e3c2d76.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0824_zps77e30f89.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0824_zps77e30f89.jpg.html)

[Hemi1966]

I got the rear axle a-frame ball joint attached to the main frame

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0829_zps639dd81c.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0829_zps639dd81c.jpg.html)

[jazza]

Oh! I can't wait to see your next part

[JeanPierreBussio]

WHere you buy these axles? Or did I miss that answer already ;-)

[Hemi1966]

WHere you buy these axles? Or did I miss that answer already ;-)


They are from Rigidrc :http://rigidrc.com/shop/27-axle-housing

[Lil Giants]

I was waiting to see how that A frame was to be connected to frame... can I see a horizontal view plz? :)

We cdns still blocked from seeing the rigidrc site. :thinking:

[Hemi1966]

Can some of you Canadians try the Rigidrc site now, I ask them about it and they said that they will fix it:)

http://rigidrc.com/shop/27-axle-housing

[Lil Giants]

I can see it now! :cool:

Thank you very much Ari for contacting them. :)

[DADSGARAGE]

Fantastic job on the build so far!!!!! Looking forward to seeing more....keep up the excellent work!!!
( I wish I had your talent and skill )
KP

[Hemi1966]

Fantastic job on the build so far!!!!! Looking forward to seeing more....keep up the excellent work!!!
( I wish I had your talent and skill )
KP

Thanks buddy , I've seen your work and I can say the same for you:)

I got the axle cross stays attached to the frame.
The frame is still missing the sheeting that covers the frame rails and where all the brackets will attach.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0839_zps403a3dfa.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0839_zps403a3dfa.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0842_zpsb3f962b4.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0842_zpsb3f962b4.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0850_zps970887ec.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0850_zps970887ec.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0851_zpsb7989419.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0851_zpsb7989419.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0853_zps1091469d.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0853_zps1091469d.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0857_zps6010a0cb.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0857_zps6010a0cb.jpg.html)

[Hemi1966]

I got the frame bottom plate an few other parts done this weekend:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0881_zpsaa8f0b80.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0881_zpsaa8f0b80.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0895_zpsfb3ba8ab.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0895_zpsfb3ba8ab.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0897_zpsf06a537b.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0897_zpsf06a537b.jpg.html)

[ihbuilder]

well done done , Ari

[rc entreprenøren]

Hello ari.

impressive work again.:-) This is getting more and more fun to watch.


I have sendt you 2 PM... do you have full innbox. ????

[Hemi1966]

Hello ari.



I have sendt you 2 PM... do you have full innbox. ????

That's strange, I haven't received any. There is room in my inbox:confused:

[rc entreprenøren]

That's strange, I haven't received any. There is room in my inbox:confused:

Like you said..strange.. but ive tryed again. ..:-)

[Stefan]

Hello Ari,

I should have expected this. Have been away from the forum for just some months and here is an almost half-finished (well, ok, some 20% maybe) ADT from you. Awesome as always!!! Excellent choice of model IMHO. Would build one myself if I wasn't too busy already. So that´s why I ask you where you managed to get the drawings I see in the background in some pictures? Seems to be from the spare parts catalogue.

Will follow this amazing build closely.

Stefan

[Hemi1966]

Hello Ari,

I should have expected this. Have been away from the forum for just some months and here is an almost half-finished (well, ok, some 20% maybe) ADT from you. Awesome as always!!! Excellent choice of model IMHO. Would build one myself if I wasn't too busy already. So that´s why I ask you where you managed to get the drawings I see in the background in some pictures? Seems to be from the spare parts catalogue.

Will follow this amazing build closely.

Stefan

Thanks Stefan,
those drawings are from Volvo Prosis Workshop Manual & Parts Catalogue DVD. There are plenty of them for sale on Ebay:
http://www.ebay.com/itm/Volvo-PROSIS-2013-Workshop-Manuals-Parts-Catalogue-EPC-/181489783471?pt=UK_CarParts_Vehicles_Manuals_Litte rature_ET&hash=item2a41a252af

[Stefan]

Thanks for the link, Ari!

Stefan

[Hemi1966]

I got the top plate done and also got all the bottom brackets mounted:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0907_zpsec304a2f.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0907_zpsec304a2f.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0902_zps29fd34e6.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0902_zps29fd34e6.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0910_zpsb3d630dd.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0910_zpsb3d630dd.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0915_zpscea6bba2.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0915_zpscea6bba2.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0923_zpsf48060bb.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0923_zpsf48060bb.jpg.html)

[Hemi1966]

I added some smaller parts to the back frame:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1049_zpse8097b8a.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1049_zpse8097b8a.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1040_zps9e913413.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1040_zps9e913413.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1039_zps136e8b34.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1039_zps136e8b34.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1038_zpse3cc403a.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1038_zpse3cc403a.jpg.html)

[Hemi1966]

I started working with the front axle. First I made the a-frame:)
The front axle is mounted to the frame via a 3-point mounting system, consisting of rubber springs and shock absorbers.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1054_zps5a8d9c8a.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1054_zps5a8d9c8a.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1055_zps2f79f02d.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1055_zps2f79f02d.jpg.html)

[Hemi1966]

I made the bracket for the rubber springs and shock absorbers. There's three absorbers on each side:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1069_zps590c0791.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1069_zps590c0791.jpg.html)

[BERNA]

Hello, fantastic all I congratulate you construction

[Lil Giants]

It's looking more crowded with each update! Have you had to do any re-engineering yet?

[Erik79]

Intresting work! I like it very much.

I'm waiting other photos, my compliments.

Enrico

[Hemi1966]

I was able to start making the front frame and I also got the front axle mounted with the rubber springs.
As Lil Giants earlier said, it's getting more crowded each update and I can see now that there wont be much room lenghtwise for the drop box and drive shaft to the front axle:( Will see how short drop box I'm able to make;)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1076_zps51b43cec.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1076_zps51b43cec.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1083_zps51d638d1.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1083_zps51d638d1.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1077_zpse735b216.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1077_zpse735b216.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1092_zpsb9ece102.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1092_zpsb9ece102.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1087_zps43dcc1ec.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1087_zps43dcc1ec.jpg.html)

[apfubar]

On the front axle and gearbox...
- flip the axle over so the input is at the front - may still have a problem with getting the drive to the rear though (not to mention if it goes backward).
- run the drop box in the rear, requires two drive shafts across the articulation joint.
not very scale options... but if you get pushed...

I am seriously jealous of the work completed to date... wish I had the skills, tools and time to do it. :-)

Cheers,
AP

[spudd]

now this is talent. all hand made and no 3d printing
Very nice and clean build

[Hemi1966]

On the front axle and gearbox...
- flip the axle over so the input is at the front - may still have a problem with getting the drive to the rear though (not to mention if it goes backward).
- run the drop box in the rear, requires two drive shafts across the articulation joint.
not very scale options... but if you get pushed...

I am seriously jealous of the work completed to date... wish I had the skills, tools and time to do it. :-)

Cheers,
AP

I will try to keep it as scale as possible, so no flipping axles just yet;)

I made some progress with the front frame and also got the frame link bearing housing machined.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1107_zps3508971c.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1107_zps3508971c.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1109_zpsdd94f502.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1109_zpsdd94f502.jpg.html)

[Hemi1966]

I started to make the articulated joint or rear hitch as Volvo calls the part. I will make it in steel and in one peace. It will be quite complex part to machine, will see how it turns out:)


http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/rearhitch_zpsc26f528b.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/rearhitch_zpsc26f528b.jpg.html)


http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1111_zpse341f0fc.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1111_zpse341f0fc.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1112_zpse0e303ad.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1112_zpse0e303ad.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1114_zps2e01d0a8.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1114_zps2e01d0a8.jpg.html)

[Hemi1966]

Today's progress:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1117_zps91012e49.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1117_zps91012e49.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1120_zpsd27c3756.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1120_zpsd27c3756.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1123_zpscb5be688.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1123_zpscb5be688.jpg.html)

[ptsg]

It looks amazing! Great job! :)

[jeffgp]

wow amazing build ..

[Hemi1966]

Thanks guys:)

I got everything done in that upright position, so it's time to flip the piece over.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1127_zpsd91ef00c.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1127_zpsd91ef00c.jpg.html)



http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1133_zps959a5bf6.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1133_zps959a5bf6.jpg.html)

[ihbuilder]

Lookin good, Ari :) I love making parts from a solid chunk :D

[Cooper]

How long did that program take to mill the above steps? Are you manually spraying coolant? I ask as I'm seriously considering adapting my mill to cnc.

And this is a really detailed, build. It looks killer!!! I've been wanting to build a larger dumper like this, but a few other projects first to gain some more knowledge. I'm eager to see what you figure out with the trying to stay scale on the driveline. You are very talented!!

[Hemi1966]

How long did that program take to mill the above steps? Are you manually spraying coolant? I ask as I'm seriously considering adapting my mill to cnc.



It took about half an hour, I took 0.2 mm side steps with 6 mm ball end mill.
I'm using mist coolant and I love it. It blows the chips away and the air cools down the tool and it uses very little cooling oil that doesn't mess up your machine.

[CAT315C]

Hello Hemi1966


His works are really leaving us with dropped jaw, everything you do is a tremendous perfection.

This is a CNC milling machine?

Thank you,

Carlos

[9W Monighan]

Very fun doing these type of parts. Too bad you don't have a indexing head so you can rotate the part vertically or horizontally without disturbing the setup in the three jaw then turn it 0-90deg.
Here is an example. I don't have a vertical shot.
https://imageshack.com/i/5udscn1170ij
https://imagizer.imageshack.us/v2/856x642q90/441/dscn1168h.jpg

[Hemi1966]

Very fun doing these type of parts. Too bad you don't have a indexing head so you can rotate the part vertically or horizontally without disturbing the setup in the three jaw then turn it 0-90deg.
Here is an example. I don't have a vertical shot.


I do have a indexing head, but I'm worried that as I must machine the back side of the part also, I have to clamp the part long way out of the chuck and it may not be very solid:(

[Hemi1966]

The rear hitch it about done:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1138_zps767116c1.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1138_zps767116c1.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1148_zpsdb3ba0ec.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1148_zpsdb3ba0ec.jpg.html)

[kerst]

Very Nice!

Kerst

[jack van]

I was waiting to see how that A frame was to be connected to frame... can I see a horizontal view plz? :)

We cdns still blocked from seeing the rigidrc site. :thinking:

i am in vancouver i can get to it

[Hemi1966]

I got the driveline connected through the rear hitch:) The drive shaft from hitch is too short so I need to get longer one.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1189_zps5b757959.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1189_zps5b757959.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1184_zps0e60f464.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1184_zps0e60f464.jpg.html)

[PaulNZ]

There is some serious skill going on in this workshop, love your work!!!

[Hemi1966]

Front and rear connected :)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1190_zpsb17b55a8.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1190_zpsb17b55a8.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1201_zps93868582.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1201_zps93868582.jpg.html)

[Lil Giants]

Would you say the hardest part of the model is now accomplished, all down hill from here Ari? :D

[Hemi1966]

Would you say the hardest part of the model is now accomplished, all down hill from here Ari? :D

I think the front body parts the cab and the engine cover will be very challenging to make, there's not many straight panels there:(

[Lil Giants]

3D printer from Santa this yr?

[Hemi1966]

3D printer from Santa this yr?

Lets hope so:), but the bigger problem is that I can't do the 3D modeling for the parts that the 3D printer needs:(

[tracksntreadslou]

A 3D scanner from santa too ..lol

[Hemi1966]

I made the steering cylinders today:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1214_zps27aa88f1.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1214_zps27aa88f1.jpg.html)

[Hemi1966]

I got the cylinders mounted:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1218_zpsc91d2367.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1218_zpsc91d2367.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1220_zpsab017379.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1220_zpsab017379.jpg.html)

[denn1s33]

I can't found said that the word.It's incredible!

[Exclusive RC]

simply gorgeous!, very good work bud

[Hemi1966]

I started to do some sheet metal work:)
First I made the front lower body parts and then the tipper body.
After several attempts I got something done, after trying aluminium I eventually made them from steel.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1224_zpsd6d13201.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1224_zpsd6d13201.jpg.html)


http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1234_zpsa8c2eafe.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1234_zpsa8c2eafe.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1481_zpsba2cd6f2.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1481_zpsba2cd6f2.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1237_zpsb8e81c31.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1237_zpsb8e81c31.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1242_zps29ff40f8.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1242_zps29ff40f8.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1243_zpsaf3401bb.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1243_zpsaf3401bb.jpg.html)

[JAMMER]

Ari this build has presented quite a few challenges but you have come up with a lot of answers to fix them. Great work. Ed

[Hemi1966]

Here's the front wall:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1246_zpsae3a62fd.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1246_zpsae3a62fd.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1247_zps1dd84d35.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1247_zps1dd84d35.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1253_zpsf6a8e935.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1253_zpsf6a8e935.jpg.html)

[Hemi1966]

I got the side panels for the tipper body done :)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1256_zpsa2ce53df.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1256_zpsa2ce53df.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1258_zps1d835e2f.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1258_zps1d835e2f.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1254_zps80c5e801.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1254_zps80c5e801.jpg.html)

[heavy_duty]

You are a MASTER,I am blown away by your vision and execution of your build. I learn every time I see one of your creations.Awesome.

Ed

[Hemi1966]

Thanks guys:)
Some more parts for the tipper body.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1263_zpse6c040f4.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1263_zpse6c040f4.jpg.html)

[kerst]

I follow this project with great interest.

Kerst

[Hemi1966]

Did some tig welding today:o


http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1268_zpsf5307ca7.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1268_zpsf5307ca7.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1273_zpsa14534b3.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1273_zpsa14534b3.jpg.html)

[Hemi1966]

I brazed some of the smaller pieces to the front wall:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1283_zps90d2fd2d.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1283_zps90d2fd2d.jpg.html)

[Hemi1966]

Little progress:)
There's surprisingly many parts on the tipper body, and what you see in the pictures are not even all of them:mad:

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1307_zps4bea4ad7.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1307_zps4bea4ad7.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1311_zpsfa93c196.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1311_zpsfa93c196.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1304_zps865a2700.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1304_zps865a2700.jpg.html)

[RCP57]

Beautiful job Ari!

[Lil Giants]

Is the brass rectangle tubes the engine exhaust exits from the dump body?

[Hemi1966]

Is the brass rectangle tubes the engine exhaust exits from the dump body?

Yes they are.

[Hemi1966]

Today I cut some parts for the tail gate.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1314_zpsf516a8d3.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1314_zpsf516a8d3.jpg.html)

[Hemi1966]

More parts for the tailgate:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1316_zps45eda65a.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1316_zps45eda65a.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1318_zps4389392c.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1318_zps4389392c.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1326_zps2be6aced.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1326_zps2be6aced.jpg.html)

[Hemi1966]

I got the tailgate mounted to the body. It's still missing the cable and few other parts that connect it to the frame.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1329_zps03e15042.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1329_zps03e15042.jpg.html)


http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1332_zps0f75ab59.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1332_zps0f75ab59.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1338_zps9d94d548.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1338_zps9d94d548.jpg.html)

[Lil Giants]

Looks like everything came together for a nice fit. :cool:

Have you been practicing your tig welding much lately? Looks like you have a lot to do on this dump body. :)

[Hemi1966]

Looks like everything came together for a nice fit. :cool:

Have you been practicing your tig welding much lately? Looks like you have a lot to do on this dump body. :)


Thanks Joe.

I've been practicing tig welding, but obviously not enough, so I have ruin many perfectly good parts by welding:mad:

[RCP57]

Thanks Joe.

I've been practicing tig welding, but obviously not enough, so I have ruin many perfectly good parts by welding:mad:

You're not alone on that one Ari! Keep up the good work. It looks great to me!

[Sloan]

Ari ur work is top notch u have some serious talent, u make me push my limited skills to the max and I thank you for that, I'm currently building a CAT 374D like yours it gave me the inspiration and a lot of the ideas I hope u don't mind, I was wondering if u are happy with the hydraulic pump and motor, valves etc u used or if u would change them.? I've been looking into premacon pump and valves? But I just can't make my mind up, at the pace I build at I'm not going to post any pics on here until I'm almost finnished but I would like to send u some pics to see what u think would u have an email address u could pm me, ?

Again thanks for the inspiration and sharing ur knowledge,

Regards Steve

[Hemi1966]

Thanks again guys:)

I got the tailgate opening mechanism done today.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1340_zpswurapvdw.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1340_zpswurapvdw.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1345_zpsy7whbtaw.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1345_zpsy7whbtaw.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1349_zpswscfwn0e.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1349_zpswscfwn0e.jpg.html)

[Machinist347]

Very impressive work!!! It is truly a master piece! How long have you been a machinist?

[Hemi1966]

Hi guys:)
It's been quiet with the A40 as I've been making some parts for my friend for several weeks now, but now I got some time for this too.

I started to make the drop box. I was originally thinking that I make it with two larger gears, but I soon noticed that there's not enough room between the steering cylinders. So I have to use three smaller gears to make it fit.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1413_zpsemq2e03n.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1413_zpsemq2e03n.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1416_zpsby5unfcn.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1416_zpsby5unfcn.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1418_zps58pwd1h7.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1418_zps58pwd1h7.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1422_zpsholge7yh.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1422_zpsholge7yh.jpg.html)

[Snochaser]

Keep it up Ari. Fantastic skills.

[jffhrvstr]

You are an amazing builder, that is a work of art!

[Rimrock]

Good choice of axles, I am a big fan of these which is the best engineered axles in the Tamiya scale I have studied.
It is a special tool needed to make the internal slots in theg ears. Can you show a picture of it? I imagine it is a quite expencive tool?

[Hemi1966]

Good choice of axles, I am a big fan of these which is the best engineered axles in the Tamiya scale I have studied.
It is a special tool needed to make the internal slots in theg ears. Can you show a picture of it? I imagine it is a quite expencive tool?

Those are made with keyway broach. The set I got can you do 2 and 3mm keyways in to 6,8 and 10mm holes.
It's not that expensive: https://www.wabeco-remscheid.de/keilnut-raeumnadeln-hss.html

You also need some kind of arbor press to push the tool through the gear.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1428_zps0zacvtin.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1428_zps0zacvtin.jpg.html)

[Petesbuilt]

Hi Hemi any chance you can tell me where you got the drawings from thanks

[Hemi1966]

Hi Hemi any chance you can tell me where you got the drawings from thanks

The drawings are from the Volvo A40 parts and repair manual and from the brochures.

[Hemi1966]

I got the dropbox attached to the frame and also got the 3-speed gearbox mounted. The gearbox is made by Veroma modellbau.
I also made a short video of the drivetrain running:

https://www.youtube.com/watch?v=NOV8NklXuhY&feature=youtu.be


http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1449_zps3jgrsbaq.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1449_zps3jgrsbaq.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1444_zpslzlirw0g.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1444_zpslzlirw0g.jpg.html)


https://www.youtube.com/watch?v=NOV8NklXuhY&feature=youtu.be

[liftmys10]

Wow looks smooth. Keep.up the great work

[crawler07]

WOW!!! every square inch of this screams masterpiece. If you don't mine I have a few questions, How did you attach the rubber bumpers for the rear suspension to the aluminum? How are you cutting the thin sheet metal? with your mill?

Again you are an amazing machinist. Skilled craftsman are becoming few and far between as the years go on Seeing this enforces the fact I plan to make my son learn a hands on trade as well as a college degree. I believe there will be a day when a college educated man will come 2nd to a well trained tradesman.

[Hemi1966]

I've been making the tipping cylinders:) The piston diameter will be 12mm

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1463_zpsvcj8wod5.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1463_zpsvcj8wod5.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1462_zpse14emwtf.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1462_zpse14emwtf.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1464_zpsf7k8nm3q.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1464_zpsf7k8nm3q.jpg.html)

[CAT315C]

Those are made with keyway broach. The set I got can you do 2 and 3mm keyways in to 6,8 and 10mm holes.
It's not that expensive: https://www.wabeco-remscheid.de/keilnut-raeumnadeln-hss.html

You also need some kind of arbor press to push the tool through the gear.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1428_zps0zacvtin.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1428_zps0zacvtin.jpg.html)

If you have a lathe can also make channels for braces, I do not believe it was possible, but I ended up witnessing with my own eyes the operator making the key a pulley / shaft

Just make a tool in the channel width and entering decimal measures to the channel.

Note:. Power off.

[Hemi1966]

If you have a lathe can also make channels for braces, I do not believe it was possible, but I ended up witnessing with my own eyes the operator making the key a pulley / shaft

Just make a tool in the channel width and entering decimal measures to the channel.

Note:. Power off.

If I remember correct I have made keyways with lathe at school many years ago.
I do have a lathe, but those keys I use are only 2mm thick and I'm not sure how well a self made high speed steel tool might last on that.
But anyway with bigger ones it does work:)

[Hemi1966]

Slow progress, but I got something done with the tipping cylinders:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1467_zps6uurc6st.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1467_zps6uurc6st.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1469_zpsgplhvz1y.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1469_zpsgplhvz1y.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1470_zpsdljqguwv.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1470_zpsdljqguwv.jpg.html)

[apfubar]

Nice!

[Hemi1966]

I got the cylinders attached and made some plumbing too:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1473_zpsmu6ucldh.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1473_zpsmu6ucldh.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1476_zpskveilyvq.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1476_zpskveilyvq.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1478_zpsiso0gvmc.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1478_zpsiso0gvmc.jpg.html)

[JAMMER]

Ari very nice job. I like the straps you put on the cylinders to hold the lines in place. The rest of your pluming looks great keep up the gpood work. Best Regards Ed

[rc entreprenøren]

Hello Ari.

This is like the others of your master pices. :-)

Lokking forward to se this finished with paint.

(Have you seen my 374 on the Norwegian forum. ??

It goes in small steps..but i think it`s going to be god when it`s done.:-)

[Hemi1966]

Hello Ari.

This is like the others of your master pices. :-)

Lokking forward to se this finished with paint.

(Have you seen my 374 on the Norwegian forum. ??

It goes in small steps..but i think it`s going to be god when it`s done.:-)

Thanks:)
Yes, I've been following your 374 build and it's coming along nicely.

[rc_farmer]

Hello Ari.

This is like the others of your master pices. :-)

Lokking forward to se this finished with paint.

(Have you seen my 374 on the Norwegian forum. ??

It goes in small steps..but i think it`s going to be god when it`s done.:-)

I hope i haven't over looked a link to your build, but would you mind posting a link to your build?

[jffhrvstr]

Your work is amazing! I can't wait to see more progress pictures!! Keep up the good work!

[Hemi1966]

I made the cab mounting posts and the cab bottom plate today.

Pretty soon I must decide how I'm going to make engine hood and all the curved cab parts, maybe 3D print...
I've seen some great 3D printed projects here so I know it's possible, but the problem is that I have no idea how to do the 3D modelling of the parts.
Do you 3D experts know if it's possible to 3D scan the 1:50 scale hood and resize that to 1:14, or is it too small to begin.

Here's a rough picture of the hood so you get the idea.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/A40%20hood_zpseszbdxvy.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/A40%20hood_zpseszbdxvy.jpg.html)



http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1499_zpso7qx1zks.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1499_zpso7qx1zks.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1503_zpsbk8x8s26.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1503_zpsbk8x8s26.jpg.html)

[Madda]

Big CAD packages have scale functions so theoretically it is possible. However, I would recommend paying few bucks to a CAD specialist who will model you all the necessary parts and you can print them out in whatever size you need. Then you won't lose details, can print parts separately etc.

[Hemi1966]

Thanks Madda, that might be the way to proceed:)

I managed to make the cab side panels today, luckily the cab is basically a simple box, minus the roof:mad: so no need for 3D printing there.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1505_zpsx6f7gkqw.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1505_zpsx6f7gkqw.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1514_zps4flzxkz0.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1514_zps4flzxkz0.jpg.html)

[Valdosetti]

Hi Ari, I would like to say that I followed all your builds and I believe you transform all your equipment in a peace of art working on metal. You should continue doing it all the way trough in my opinion. But, If you have the Idea of add some plastic parts, then http://www.fumotec-shop.de/modell-komponenten/dumper-bell-b40d/index.php has the parts for cab for sale. also you can take a look at premacon if you want. Definitely way easier, but not even close to what you have made so far.

[tracksntreadslou]

Hey Ari i did a bit of research on 3D scanners and was thinking the same as you or maybe a possible purchase of one ..the technology is not quite there for the do it your selfer but very close ..detail and quality have a bit further to go ..There are some companys that do sell 3D cad drawing of complete construction machines..I was looking for the Volvo A40 recenlty but only so far came up with this one http://www.3dcadbrowser.com/download.aspx?3dmodel=85249 there are many more of these types of web sites avaiabe to down load..might send you on the right track ..BTW ..looking awsome

[RCP57]

Ari, why don't you just make it out of aluminum? You have great metal skills and a TIG so it shouldn't be impossible. At least then you are not using plastic on a model in which you have put so much effort into making from metal. Just my 2 cents. I know you can do it!

[Trucker_Jo]

I agree with Reg, I believe the skills needed are there! :popcorn:

[Hemi1966]

Thanks guys for your advice and thoughts :)

I actually have made some frame arches for the hood earlier. I will try to go on with that way, but I not sure how that will turn out:confused:

Got some parts for the cab done, the fire wall and the rear wall.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1517_zps5czyeitx.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1517_zps5czyeitx.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1519_zpsgazxqcra.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1519_zpsgazxqcra.jpg.html)

[tc1cat]

Awesome build !! I agree with Reg and Trucker Jo. Try to make the cab from metal. From your past builds, you have the skills to do it. It just takes a lot of nerve to try. You might want to go with brass or copper instead of aluminum. I wish that I would have tried to make the cab on my Studebaker US6 out of metal instead of modifying a Tamiya truck cab.

[Hemi1966]

I made more parts for the cab, the roof and the door. And while I had the brass plate on the machine table, I made the upper shock bracket:)

In the picture there's also the wheel arc that I made earlier.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1525_zpsy2dphddn.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1525_zpsy2dphddn.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1552_zpsx8arnosp.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1552_zpsx8arnosp.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1551_zpsa8gbdgdf.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1551_zpsa8gbdgdf.jpg.html)

[speedy8305]

looks good Ari keep it up you'll be complete before you know it. Then snap a pic of all your machines together

[Hemi1966]

I made some parts around the cab :)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1555_zps4ldyus0a.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1555_zps4ldyus0a.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1557_zpsqzmn7smv.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1557_zpsqzmn7smv.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_1570_zpsm7j1kfge.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_1570_zpsm7j1kfge.jpg.html)

[liftmys10]

Great job!!

[ederson]

belo trabalho

[ederson]

sou admirador das suas obras

[Hemi1966]

I made some parts for the fenders. So that it wouldn't be too easy both sides are different, on the right side the air filter housing comes thru the wheel arc.


http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0023_zpsbuz4tbre.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0023_zpsbuz4tbre.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0027_zpsbfivevub.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0027_zpsbfivevub.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0028_zpsorstmuch.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0028_zpsorstmuch.jpg.html)

[RCP57]

See you can do it! Where do you get the checker plate from Ari?

[Hemi1966]

See you can do it! Where do you get the checker plate from Ari?

This is easy compared what's coming:)

The checker plate is from Germany: http://knupfer.info/shop/index.php/deutsch/riffelbleche-bleche-platten.html

[RCP57]

Have some faith in yourself and get out that TIG welder. You'll have it done in a snap!

Thanks for the link.

[JAMMER]

ARi you have performed some excellent work on this modell

[chris1210]

Wow, it's an outstanding work of art. I've been following since the 1st post.

[Hemi1966]

Thanks guys :)
Today I made the inner fenders and the cab air intake/filter box.
It will also have fender extensions, but I didn't have the material for those, so I will add them later.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0040_zpsanbdo7hr.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0040_zpsanbdo7hr.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0047_zpstfgniase.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0047_zpstfgniase.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0034_zpsokonkrlt.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0034_zpsokonkrlt.jpg.html)

[Hemi1966]

First steps, many more to come:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0049_zpsmzm0mrca.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0049_zpsmzm0mrca.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0052_zpsjmupjjyr.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0052_zpsjmupjjyr.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0066_zpsw8mdo71v.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0066_zpsw8mdo71v.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0063_zpsmouuxn9r.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0063_zpsmouuxn9r.jpg.html)

[egronvold]

You keep to amaze me with your metal skills.

[126happy]

holy crap.... That is amazing!!!!! Great metal fabrication skills!!!

[Hemi1966]

More steps:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0073_zpsotai4pkn.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0073_zpsotai4pkn.jpg.html)

[Trucker_Jo]

Whenever you build a piece of equipment I always think wow, there is no way that can be out done. Well guess what your added skill and patience really shows. Thanks for entertaining us with your builds.

[ricm]

holy crap....

too funny....but I completely agree...:eek::eek:

[Hemi1966]

I got the fender extensions done and I also made the mud flaps :)
It still needs more steps;)


http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0078_zpsfxajwzzi.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0078_zpsfxajwzzi.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0082_zpsnrnvmeaq.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0082_zpsnrnvmeaq.jpg.html)

[headers]

As usual amazing job looking very good

[Northern Farmer]

Wow you sir have an amazing talent keep up the hard work!

[tc1cat]

Outstanding work!!! Drilling the holes in the step plates is bad enough but then to add all of the dimples is just over the top like all of your builds. PLEASE keep up the up dates!!

[rc entreprenøren]

Hello Ari.

What is happening, have you stopped working with your models..????

[Hemi1966]

Hello Ari.

What is happening, have you stopped working with your models..????

No I haven't stopped, I've been trying to make the engine hood but still no success. I'm pretty sure now that I'm unable to do it out of aluminium, too many curved panel there. I must think of another solution

[Rimrock]

No I haven't stopped, I've been trying to make the engine hood but still no success. I'm pretty sure now that I'm unable to do it out of aluminium, too many curved panel there. I must think of another solution

A good way is to have the hood modelled in 3D, and order it at Shapeways.com, plastic 2 mm thick.

[Cat2000]

wow! many nice Details, and also the Frame , great work!

alex

[Hemi1966]

Hi guys, finally I got time and inspiration to continue this:)
Meanwhile I've been doing one bigger construction machine project to a friend and lots of other machining jobs.

The problem with this A40 was the engine hood that turn out to be hard to make.
I was thinking 3D printing but that's not so simple either, mainly due the 3D modeling part.

So I will try to make it in aluminium and brass. First I made the frame that the sheeting will attach. This may still fail but lets try it anyway:(

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2513_zpsujipdxx6.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2513_zpsujipdxx6.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2515_zpsb6gaigzv.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2515_zpsb6gaigzv.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2534_zpsriie0sdc.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2534_zpsriie0sdc.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2538_zpsjjneyhsq.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2538_zpsjjneyhsq.jpg.html)


http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2549_zpsfbt4jhke.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2549_zpsfbt4jhke.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2557_zpsvx5p4phq.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2557_zpsvx5p4phq.jpg.html)

[speedy8305]

I am glad to see you dont give up easily Ari keep up the great work

[SteinHDan]

Yes, seeing this thread revived was like Christmas eve to me!

Stein :-)

[liftmys10]

Awesome!

[Jared]

If you can handle those curved surfaces like that you're ready to tackle a boat next!

[Lil Giants]

So.... all that "heavy" frame work going to impede on your space availability for hyds & electrics in the nose? ...or are you making a puck for vacuum forming?

[Hemi1966]

I put the hood aside for a while as my good friend Steve will try to 3D print it:):)
So meantime I made the cross stay for the front axle:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2770_zpsds6kl5yw.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2770_zpsds6kl5yw.jpg.html)

[SteinHDan]

Beautiful work as always, Ari!

Best regards,
Stein :-)

[Hemi1966]

I'm working with the diff lock cables. I was first thinking to put the bogie axle operating servo somewhere to the rear frame, but I can't hide it anywhere there. So it has to be in the front. I'd like to be able to lock the front and back bogie axles separately, but I'm not sure will I be able to squeeze both of the servos to the front.
I also started to paint some of the parts:) I first got Volvo CE yellow from a auto paint shop but it was not the right tone. Then I bought Volvo original colors.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/6ec52419-c846-4b3a-988b-8862df18caf5_zps2gqcxlut.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/6ec52419-c846-4b3a-988b-8862df18caf5_zps2gqcxlut.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2820_zpsg6fmgewe.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2820_zpsg6fmgewe.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2793_zpsros9q1ec.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2793_zpsros9q1ec.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2811_zps3jmjd0qn.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2811_zps3jmjd0qn.jpg.html)

[Hemi1966]

I have continued painting and also added decals to the dump body:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2859_zpszcyw45jb.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2859_zpszcyw45jb.jpg.html)


http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2865_zpssb7uwgr1.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2865_zpssb7uwgr1.jpg.html)

[Hemi1966]

The paint has dried, and I started to put the rear carriage back together:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2920_zpskh43tglv.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2920_zpskh43tglv.jpg.html)


http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2921_zpsh77pmy0r.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2921_zpsh77pmy0r.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2925_zps0ikx5owt.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2925_zps0ikx5owt.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2930_zpseh0jjmi8.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2930_zpseh0jjmi8.jpg.html)

[tc1cat]

Beautiful work as always!

[kerst]

Beautiful!

Kerst

[pontiacmann]

Great Work:jaw::jaw::jaw:

[Trucker47]

Wow that looks amazing. On another note, I see you have an everlast welder, how do you like it? I am currently looking at one and just curious if they are worth it or to save for a miller?

Thanks,
Chris

[Rimrock]

Those paint cans you've got there seams to be real deal) Any special kind of primer and preparation of the surfaces before top coat that you prefer better when it comes to aluminium?

[TRUCKMAKER]

Quite amazing as always!

[Supermario]

Pure art!

Was the truck more of a challenge than the grader build? And are you going to keep this one ? :)

[tracksntreadslou]

Pretty awsome Ari..good to see some color..the diff lock cables look nice and neat as well..always look forward to your builds and inspire me to try and make mine look as good ..you set the bar high though ...nice work

[RCTech9]

This is beautiful, i am speechless.

[Hemi1966]

Thanks guys:)

Trucker47, the Everlast is good enough welder for me, but in many places you can tell it's Chinese made.

Supermario, I think the engine hood makes this more challenging than the grader was.

Rimrock, I use aluminium primer for the alu parts and I also blasted many parts with glass beads.

[FabOne]

Looking SUPER Ari!!

-Terry

[frizzen]

This dumptrucks looking awesome. Were all the chassis placards homemade or a kit? The diff lock setup looks killer.

I'm kinda suprised with the amazing work everywhere around here that nobody really seems to go full-on when it comes to prep and painting aluminum. I guess our equipment probably doesn't need it quite like the real stuff.

[Hemi1966]

Those signs are from Fechtner modellbau: http://www.fechtner-modellbau.de/schilderdecals/baumaschinen-sets/?p=1

I added more small parts for rear frame:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0020_zpsylpokrom.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0020_zpsylpokrom.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0024%202_zps5jfw1y6i.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0024%202_zps5jfw1y6i.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0028%202_zpsfw08cvan.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0028%202_zpsfw08cvan.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0030%202_zpsfre6rndc.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0030%202_zpsfre6rndc.jpg.html)

[ihbuilder]

Nice work , Ari :eek:

[liftmys10]

Talk about detail! Looks amazing, keep up the great work.

[Hemi1966]

Some progress:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0037%202_zpsjanjixqt.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0037%202_zpsjanjixqt.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0046%202_zpsmtpsxrtv.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0046%202_zpsmtpsxrtv.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0050%202_zpscobd9pz4.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0050%202_zpscobd9pz4.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0055%202_zpsoew2ally.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0055%202_zpsoew2ally.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_0066%202_zps6dv74rg2.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_0066%202_zps6dv74rg2.jpg.html)

[sparkycuda]

Ari, your workmanship and detail are awesome! I've enjoyed following this build and am looking forward to its completion.

Ken

[Hemi1966]

Thanks Ken:)
I got the cylinders and mud flaps in place.

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2975_zpsmmvtsdya.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2975_zpsmmvtsdya.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_2977_zpsukkogmf8.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_2977_zpsukkogmf8.jpg.html)

[ihbuilder]

Did you make the ball ends for the cylinders or buy them like that ?

[Hemi1966]

Did you make the ball ends for the cylinders or buy them like that ?

The ball ends are bought.

[ihbuilder]

The ball ends are bought.

Could you tell me where ?

[Azonic]

impressive as always!

[RCP57]

Could you tell me where ?

Search them on eBay Steve. Can't say where Ari bought them but I have bought some outta China via eBay.

[550166681]

：DBeautiful work as usual Ari. Where do you buy your scale hardware from?

[ihbuilder]

Search them on eBay Steve. Can't say where Ari bought them but I have bought some outta China via eBay.

I could only find 8mm min bore there .

[RCP57]

I could only find 8mm min bore there .

Try searching spherical bushing or bearing Steve.


http://www.ebay.ca/sch/sis.html?_nkw=10Pcs+GE4E+Spherical+Bushing+Plain+B earing+4x12x5mm&_id=390649552615&&_trksid=p2057872.m2749.l2658

[Hemi1966]

Like Reg, I got mine from China via Ebay

[ihbuilder]

Try searching spherical bushing or bearing Steve.


http://www.ebay.ca/sch/sis.html?_nkw=10Pcs+GE4E+Spherical+Bushing+Plain+B earing+4x12x5mm&_id=390649552615&&_trksid=p2057872.m2749.l2658

Like Reg, I got mine from China via Ebay

Ah, all it took was proper wording :rolleyes::D:) thanky kindly guys .

[bigford]

Ari
good god that Volvo looks real!!!

[RCP57]

Ah, all it took was proper wording :rolleyes::D:) thanky kindly guys .

Haha, no problem Steve. I went through that trying to find them a couple of years back. Couldn't find any either at first until I tried different wording.

[thetractorfan]

Great job!

[Hofabooz]

Hi Ari

Great to find you on here and great work as usual.

I have just sent you a PM.

[Hemi1966]

I did some brass work with the exhaust system. I think most of you guys would do these with 3D printer, but as I don't own one yet, brass it is:)

http://i327.photobucket.com/albums/k471/Hemi1966/IMG_3052_zpswemtci9o.jpg (http://s327.photobucket.com/user/Hemi1966/media/IMG_3052_zpswemtci9o.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/IMG_3056_zpshomoz7k0.jpg (http://s327.photobucket.com/user/Hemi1966/media/IMG_3056_zpshomoz7k0.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_3061_zpspj00zglu.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_3061_zpspj00zglu.jpg.html)

[Hemi1966]

Few more pictures:)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_3069_zpsktrxvvxp.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_3069_zpsktrxvvxp.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_3075_zpshyntpduu.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_3075_zpshyntpduu.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_3078_zpsenm1sh8w.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_3078_zpsenm1sh8w.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_3080_zpseiv3lk6n.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_3080_zpseiv3lk6n.jpg.html)

http://i327.photobucket.com/albums/k471/Hemi1966/Volvo%20A40F/IMG_3085_zpscob1ziwg.jpg (http://s327.photobucket.com/user/Hemi1966/media/Volvo%20A40F/IMG_3085_zpscob1ziwg.jpg.html)

[tc1cat]

Nice brass work. Making something for this build on a 3D printer would almost be a crime! I know you are having difficulties with the hood. So a printed part there would be justified.

[pontiacmann]

:jaw::jaw:Nice work

[TRUCKMAKER]

Nice brass work. Making something for this build on a 3D printer would almost be a crime! I know you are having difficulties with the hood. So a printed part there would be justified.

I totally agree with Lynn, your skills are far beyond 3D printing, the brass work is amazing! :D:D

[SteinHDan]

Even I agree to that! :-) These machines are works of art!

[Themonty73]

Fantastic work, it looks amazing a credit to you.

:jaw::jaw: